Builderrob said:
seems to be a couple of pumps to go solid certainly not enough to indicate that there is a fuel leak and there is no evidence of one either yes we have checked all the glow plugs etc the timing chain tensioner seems ok to the smoke probably is light grey as opposed to white but it certainly is not black.
Hmm, checked my filter primer pump this morning and it wouldn't take even 1 pump as it was solid.
I never ever use my glow plugs to start mine, regardless of the weather to aid oil circulation prior to firing as do many others on here and it'll always fire in the first few seconds.
So I'm sure you've got a case of fuel draining back somewhere.
As you say it smokes a little I'd go for the hose connections between the pump and filter housing first.
Next check the filter priming plunger is screwed down and the securing philips head screw is tight as there could be air being drawn in past the diaphragm.
Note :!: Reference this photo
[attachment=0:rt83c4dl]Filter primer housing.jpg[/attachment:rt83c4dl]
the hose on the right feeds the pump and the left one is the tank feed, I mention this as other owners have mixed them up :!:
Perhaps the 'one way' valve in the housing is defective. You could put into place a hand bellows primer like this
[attachment=1:rt83c4dl]Handpump2.jpg[/attachment:rt83c4dl]
They only cost less than a tenner from any motor factor, have a built in one way valve and you can leave it in place if you choose, besides it makes priming the system following a filter change pi$$ easy :wink:
You can also swap it to the feed side of the filter to prevent draining back to the tank it that proves to be the fault.
Anyway, there's a few ideas, let us know how you get on :thumbright: